Neu

montavent AERORACK für Süd-, Nord-, West-, & Ost-Trapezdächer

Auf Basis des erfolgreichen aerodynamischen Montagesystems montavent MACH1 für Flachdächer gibt es jetzt montavent AERORACK für Trapezdächer.

Mit montavent AERORACK lassen sich Solarmodule schnell und sicher 10° oder 15° aufständern, und zwar auf Nord-, Süd-, West- oder Ost-Dächern. Selbstverständlich müssen Sie auf keinen der  vielen typischen montavent-Vorteile verzichten. Mit den bewährten Schieneneinsätzen, die schon TRAPEZ und LAMINAT zum schnellsten und sichersten Montagesystem gemacht haben.

 

 

AERORACK Ost West Typ A	AERORACK Ost West Typ B	AERORACK Süd Nord
Die aerodynamische Aufständerung für Ost-& West-Blechdächer für alle Sickenabstände.	Die aerodynamische Aufständerung für Ost-& West-Blechdächer mit besonderen Sickenabstand.	Die aerodynamische Aufständerung für alle Süd-& Nord-Blechdächer.

 

 

 

 

Besonderheiten

• Bewährte montavent-Schraubfrei-Technologie
• Modulhalterung an den Originalstellen gemäss Vorschriften der Modulhersteller
• aerodynamisch optimiert
• Vollflächige Hinterlüftung, bester Ertrag
• Modulwechsel für jedes einzelne Modul möglich
• sämtliche Systemkomponenten vorgefertigt und wo möglich werkseitig vorgebohrt
• formschlüssige Verbindungen
• Halterung der Solarmodule nur an der langen Modulseite
• Montage der Solarmodule exakt an den vom Modulhersteller vorgeschriebenen Haltepunkten
• schwimmende, spannungsfreie Verlegung der Solarmodule
• integrierte Diebstahlerschwernis
• alle Komponeten maximal 1.9 m lang, mit PKW-Kombi transportierbar
• komplett schraubenlos (Ausnahme Typ AERORACK EW-A mit Selbstbohrschraube bauseitig)
• ideale Ableitung der temperaturbedingten Dilatationskräfte
• Nachweis der Standfestigkeit mit zugehöriger Statikberechnung
• Das Flachdachsystem muss auch einzeln zu stellen sein (keine Vorgabe hinsichtlich Mindestanzahl oder Mindestgröße des Modulfeldes)

 

 

montavent AERORACK lässt sich auf allen Blechdächern installieren, ob Trapez, Sandwich, Wellblech oder gar Runddach. Die Modulneigung beträgt 10° oder 15° relativ zur Blechfläche. Selbstverständlich ist montavent AERORACK aerodynamisch optimiert und für Dächer mit wenig Lastreserven geeignet. Das System auch von einer einzigen Person montierbar und für alle gerahmten Modulgrössen einsetzbar. Natürlich sind alle Teile aus hochwertigem Aluminium gefertigt.

 

Wie bei den erfolgreichen Systemen montavent TRAPEZ und montavent LAMINAT sind auch bei montavent AERORACK Sicherheit, Eleganz und vor allem Schnelligkeit die wichtigsten Vorgaben für unsere Entwicklungsabteilung gewesen. Die vorgefertigten und fast überall vorgebohrten Systemkomponenten sorgen für mühelosen und passgenauen Aufbau.

 

Ihre Produktvorteile

- Die vollflächige Hinterlüftung führt zu bestem Ertrag

- Das System ist sehr schnell installiert

- Die Module werden an den Originalstellen gemäss Vorschriften der Modulhersteller gehalten

- Die Modulhalterung erfolgt mit der bewährten montavent-Schraubfrei-Technologie

- Das Verhältnis von Ertrag und Dachfläche ist optimal

 

Produktspezifikationen

Modultypen

– Gerahmte Solarmodule

– Rahmenstärke 30 bis 50 mm

– Modullänge 1‘630 bis 1‘690 mm

– Modulbreite 950 bis 1‘010 mm

– Andere in Vorbereitung bzw. auf Anfrage

 

Anwendungen

– Trapezdächer

– Sandwichdächer

 

– Modulneigung 10° und 15° relativ zum Blech

 

Ausrichtung

– Aufgeständert

– Anordnung im Querformat

– Himmelsrichtung beliebig

 

Material

– Hochwertiges Aluminium

– Edelstahl

– Kunststoffteile UV-resistent

– Temperaturstabil

 

 

 

 

Das montavent-Montagesystem erfüllt hinsichtlich der Windlast die Anforderungen der DIN 1055-4. Da montavent nicht alle Gebäudeparameter hinreichend bekannt sind, werden ausschliesslich Windkräfte berücksichtigt. Die erforderliche zusätzliche Lastverträglichkeit (Anlage, Wind, Schnee etc.) des Gebäudes inklusive Dachhaut ist durch den Ersteller/Käufer sicherzustellen.

montavent TRAPEZ for framed solar modules

 

The Swiss PV Assembly System Complies with DIN 1055-4 for Wind Suction.

An obligatory binding wind suction test is carried out for each installation, to ensure that the system in the sheeting withstands wind suction force. The sealing rivets are tested by TÜV Rheinland for their ability to withstand tensile forces in various types of sheeting.

 

 

Small Parts.

Take Advantage of Easy Handling and Low Costs.

All of the montavent system components are less than 45 cm in length. They are delivered in handy cardboard boxes, facilitating ease of handling, storage, transport and installation saving you time and money.

 

 

 

 

 

 

Installation made easy in 3 steps:

 

1. Set Bearing Profiles

The furnished drilling gauge allows you to drill the holes for setting your bearing profiles using the expanding rivets: in a precise, accurate manner, and without torque.

 

 

2. Place Modules

Clip in the slipping snap ring into the installation hole and place the PV-module on the bearing profiles: setting in, engaging, and the installation is done.

 

 

3. Tight Hold Without Screws

Practical form system without screws: faulty installation practically excluded.

 

Specifications

 

Module frame

- Framed modules

- From 30 to 50 mm height

- Other dimensions upon request

 

Application options

- Profiled metal roofs

- Sandwich panel roofs

- Facades

- Others upon request

 

Recommended roofing material

- Steel thickness: from 0.5 mm

- Aluminium thickness: from 1.0 mm

- Others upon request

 

Orientation of PV laminates

- Parallel to roofline

- Portrait format (standard)

- Landscape format

 

Material

- High-quality aluminium

- Stainless steel

- EPDM gasket

 

Rivets and gaskets

- UV resistant

- Temperature stable

- Waterproof

- TÜV-tested and fieldproven

 

Special design features

- «Floating» fixation system without screws

- Integrated antitheft protection device

- Each module can be exchanged individually

 

Other information

- Anodized black upon request

- Ultra-efficient in packaging

- Very low embodied energy

montavent LAMINAT for frameless solar modules

The Swiss PV Assembly System Complies with DIN 1055-4 for Wind Suction.

An obligatory binding wind suction test is carried out for each installation, to ensure that the system in the sheeting withstands wind suction force. The sealing rivets are tested by TÜV Rheinland for their ability to withstand tensile forces in various types of sheeting.

 

Short Profiles.

Take Advantage of Easy Handling and Low Costs.

Our system components have a maximum size of about 1 m, which facilitates storage, transport and installation on the roof can be done by one person. This reduces your costs and time.

 

Rapid Placing.

Place Your PV Laminate Without Drilling the Profile.

All montavent components are delivered form ready and predrilled, which allows easy and custom-fit assembly of your solar field on the roof. The fixation is directly installed on the bearing profile, which is part of the laminate clamp at the same time. Specifically conceived rubber bearings with clamped caps professionally anchor the lamination with defined forces for a lifetime.

No Damages on the Roof.

Avoid Dangerous Shearing Forces Thanks to Short Profiles.

No sheet cracks in the roof, no water damage because of leaky bodies and no fatigue breaks to deck screws: The retaining foot has been specifically conceived to decouple dangerous shearing forces between the installation system and the trapezoidal roof. The “full floating” profiles therefore do not cause any stress damage - in contrary to long profiles where temperature changes can unleash destructive forces.

 

 

Specifications

 

Module frame

- Unframed laminates

- From 6.8 mm to 10 mm

- Other dimensions upon request

 

Application

- Metal trapezoidal roofs

- Sandwich roofs

- Facades

- Others upon request

 

Thickness of sheets

- Standard from 0,5 mm steel sheet

- Standard from 1,0 mm aluminium sheet

- Others upon request

 

Orientation

- Parallel to roof

- Landscape format-

- Portrait format coming soon

 

Material

- High-quality aluminium

- Stainless steel

- EPDM gasket

 

Sealing Rivets and Gaskets

- UV resistant

- Temperature stable

- Waterproof

- Type similar certificated rivets

- Proved and time-tested

 

Module approval

- FirstSolar FS-Series

- Calyxo CX-Serie

- Others coming soon

 

Specifics

- All parts also available in black

 

New on the roofs:

montavent MACH1 – The ballast-optimised installation system for flat roofs

The solution for installing framed solar modules on flat roofs long-awaited by our customers has been ready for use since the start of 2011: just like our other products, MACH1 is the fastest installation system for flat roofs. The reason: montavent delivers its system pre-assembled on request. The result: the substructure for 4 to 6 modules is easily positioned on the roof by a single person; the modules can be installed once a few rivets have been set. The system uses the tried and tested track inserts that made TRAPEZ and LAMINAT the fastest and safest installation system.

 

MACH1 is suitable for installation on membrane, bitumen and gravel roofs. The roof pitch can be up to 5°; the module pitch is 15°. The key: montavent MACH1 is aerodynamically optimized. Strong winds increase the contact pressure, making ballast a necessity only around the roof borders. The system is therefore also suitable for roofs with fewer load reserves. MACH1 is not only safe and fast. It can also be installed by a single person using just two tools – a rivet gun and a bending tool – and is suitable for all framed module sizes. All components are made of high-quality aluminium naturally.

 

As with the successful montavent TRAPEZ und montavent LAMINAT systems, the main target specifications our developers had to achieve for their flat-roof cousin were safety, elegance and especially speed. Pre-assembled and pre-drilled system components enable effortless, accurately fitting installations. The systems are also suitable for roofs with fewer load reserves as their aerodynamic design and project-specific calculations avoid the otherwise customary and necessary ballast.

 

 

Your product benefits

- Full-surface ventilation secures the best possible yield

- Installation without drilling means no swarf on the roof

- Systems pre-assembled on delivery are quickly installed

- Modules are fastened at the original points in accordance with the module manufacturer’s

  specifications

- Modules are securely fastened using the proven montavent screwless technology

- Optimum ratio between yield and roof area

- Low ballast: you avoid unnecessary loads on the roof

- With the exception of border areas, ballast is usually unnecessary thanks to the system’s

  aerodynamic design

- Numeric simulations and wind tunnel measurements enable the calculation of actual impacting forces.

  The consequence for you: ballast only where necessary and no unnecessary weight on the roof

- Roof load as low as 8 kg/m²: thanks to building-specific wind load calculation

The pre-formed module brackets are simply pushed into the support profile to anchor the modules. Missing or incorrectly tightened screws are therefore ruled out.

Slide in – job done – no mistakes

The support profiles serve as a bearing surface for the PV modules. They are effortlessly inserted and accurately positioned within seconds by just one person.

 

Installation Video montavent MACH1

 

Overview of installation steps

 

 

Precision and speed

System components have a nested design. This enables the exact and effortless installation of PV modules – errors are practically ruled out.

 

 

Sped and safety

Components are secured by setting rivets at precisely defined points with a standard rivetting device. This combination of speed and safety gives you the advantage in every regard.

 

 

Stability and security

Process reliability is all-important. The rivets expand to a precisely defined shape and are solidly anchored to the support. They guarantee a long-lasting and secure fixture.

 

 

 

Strength and simplicity

The system developed by montavent absorbs forces where they should be absorbed. Simply snap in the clip to banish shearing forces.

 

Strength and form

The support profile and module bracket form an accurate, form-fitting unit. Its special shape absorbs forces at exactly the right point. This results in optimum ventilation.

 

  

Set and secure

The support profiles serve as a bearing surface for the PV modules. They are effortlessly inserted and accurately positioned within seconds by just one person.

 

 

Slide in and go

The pre-formed module brackets are simply pushed into the support profile to anchor the modules. Missing or incorrectly tightened screws are therefore ruled out.

Slide in – job done – no mistakes.

 

 

Start and finish

Stops are moulded into the montavent support profile at the ends of each aluminium rail. Permanent, stable and still very fast, with no drilling or screwing. Safe is safe.

 

 

 

Product Specifications

Module types

– Framed solar modules

– Frame thickness from 30 to 50 mm

– Module length from 1,630 to 1,690 mm

– Module width from 950 to 1,010 mm

– Others in development or available upon request

 

Applications

– Flat roofs

– Bitumen, membrane, gravel and trapezoid sheet roofs

– Module incline 15°

– Roof incline up to 5° max.

 

Alignment

– Mounted

– Landscape format arrangement

– Arbitrary orientation

 

Material

– High-quality aluminium

– Stainless steel

– UV-resistant plastic parts

– Temperature-stable

 

Special features

– Full-surface ventilation, optimum yield

– Drill-free, no swarf, no roof damage

– No roof penetration

– Ballast-optimised, but high ballast loads also possible if required

– Available pre-assembled on delivery: very fast installation

– Each module individually replaceable

– Proven montavent screwless technology

– Module fastened to original fixing points in accordance with manufacturer’s specification

 

The montavent installation system MACH1 fulfils the requirements of DIN 1055-4 with regard to wind load. As montavent does not have sufficient information relating to all building parameters, reference is made exclusively to the impact of wind forces. The contractor/purchaser is responsible for ensuring the necessary load tolerance (PV installation, wind, snow, etc.) of the building including the roof cladding.